IEC 62196-3 EV Plug Mechanical Lock Endurance Test Equipment For Charging Interfaces Testing

Product information:

This test equipment meets the requirements of IEC 62196-3: 2020 clause 22 and 23, IEC62196-1: 2020 clause 22 and clause 23, IEC60309-1: 2012 clause 20 and clause 21, etc.

It is used to verify whether electrical accessories such as electric vehicle charging interfaces, industrial plugs, socket-outlets and couplers can withstand the mechanical, electrical and thermal stresses that occurred during normal operation without excessive wear or other harmful effects.

The servo motor drives the mechanism to make the test samples repeat insertion and withdrawal actions. An external load can be used for the breaking capacity test. The power on / off time, test speed, stroke, and angle can all be preset on the touch screen.

Applied standard & clauses:

IEC 62196-3: 2022 clause 22 and 23.

IEC 62196-1: 2022 clause 22, 23.2, 23.3, fig 15, table 8 and table 9.

Sample scope, use, principle, structure and usage environment:

Technical parameters:

Test contents	a) Breaking and capacity； b) Normal operation
Test sample range	AC and DC charging gun
Test station	Single station
Electrical control method	Mitsubishi PLC intelligent integrated control, 7-inch color human-machine touch interface operation
Operation mode	Manual or program-controlled operation
Function	It has the function of simulating the normal operation of the charging interface, which can realize the plug-in and pull-out operation of the charging interface, also has the programmable setting of test speed, test time and test times
Drive mode	The servo motor drives the plugging and unplugging movements and the rotating and liquid-wetting movements, and the auxiliary cylinder realizes the opening and closing of the switch interlocking mechanism.
Sample fixture and clamping method	Mechanical clamping, X/Y/Z three-dimensional adjustable clamp, adjustable clamping point position, universal clamp suitable for national standard, American standard, European standard AC/DC charging interfaces
Automatic flip	Equipped with an automatic flipping mechanism at the charging gun clamp, which can be flipped 90º, and the flip holding time can be set arbitrarily within the range (0 ~ 600) s, which can achieve the testing of solution dip for IEC 62196-1:2022 clause 23.3.2.
Number of trials	0~999999 times, can be preset, automatically stops when the count reaches the set value
Breaking capacity conduction time	1-999.9s, can be preset (the standard requires that electrical contact should be maintained for no more than 4s and no less than 2s)
Plug and withdrawal rate	0-10 times/min, can be preset (3.75 cycles/min, 7.5 strokes/min)
Test stroke	0-150mm, can be preset (the distance between the test plug and the test socket is ≥50mm)
Test speed	0-1100mm/s can be preset directly on the touch screen
Force value display	Equipped with a 50kg range force sensor, which can monitor force value in real time, form a force-time curve, display the maximum insertion force and extraction force, and display the current force value, force value range (0 ~ 500) N
Locking device	It has the function of automatically pressing the mechanical locking device to simulate normal operating conditions.
Solution tank	Equipped with one solution tank, which can accommodate IEC 62196-1:2022 clause 23.3.2 salt and dust water simulated solution, please note that the solution should be prepared by user
Solution dip requirements	The numbers of dip, dip time, drying time, plug-in and withdrawal times, and cycle times can be set
Load	External, can work with SN2217-480V250A
Detection function	When the load is connected, it can realize circuit break alarm and record the current times.
Safety protection	Ground protection, short circuit protection, overload protection

Sinuo is an innovation manufacturing company, specializing in the research and development and sales of laboratory construction and testing equipment for electrical appliances (covering the construction of energy efficiency and performance laboratories, as well as supplementary waterproof testing laboratories, materials flame-retardant laboratories, basic general testing equipment, etc.), Sinuo aims to provide clients with complete laboratory construction, system integration, R&D, rectification and after-sales service, and strive to be the leader of one-stop service for laboratory construction in the field of electrical appliance testing.

Sinuo  products are composed of all kinds of testing equipments as per standards of IEC/ BS/ EN/VDE/UL/ ISO..., such as household appliances testing equipment, energy efficient testing laboratories and comprehensive performance test system for household appliances, battery testing equipment,  automotive testing equipment, luminaries testing equipment,IP code testing equipment, environmental test chamber, flammability test chambers, EMC testing equipment and etc.

Sinuo employees include a highly trained staff of engineers for sales and service, that are committed to offer satisfactory products and prompt service to all home and abroad customers.

Sinuo cooperate with many research institutions and schools to enable our techincal capacities. Sinuo has two own factories, one is in Guangzhou, the other is in Dongguan, and authorized agents and representative offices in Korea, South Africa, Egypt,Pakistan and Philippines.

Sinuo combines all the R/D and production advantages, contributes to provide perfect, high-end and systematic electrical appliance testing laboratory solutions, products and services for corporate customers, universities and third-party laboratories. Our clients include Bureau Veritas, CSA, Intertek, TUV Rehiland, TUV SUD, SGS, etc.